Building A Graveyard
Tamara Hedstrom a.k.a. Keeba, shows you how you can create
the most realistic tombstones for the least amount of money


All the tombstones are made from "blue foam", which is a ceiling insulation foam, also used when pouring foundations. Watch building sites--they normally tear the foam off in large chunks and throw it away. It comes in various thicknesses--I use 2 inch for most work, and 1/4" for odds and ends. This blue foam comes in huge sheets with two perforations--so it can be "snapped" into three long sections. Have your lumber person cut the foam against the perforation twice, then you can snap three sections from that. You can make nine 16" x 32" tombstones from a sheet (less, if you make a "bottom" piece) or six 32" x 24" stones.




______________________________________________________________

Cutting And Engraving

Draw out the basic shape of the stone. I've created a few templates to download . They are relatively tombstone sized, for printing out. You may wish to enlarge them slightly to fit your needs.

Cut out the shape. I've used use a hacksaw blade with a cloth wrapped around one end or a "Wonder Cutter", available at most craft stores for under $10.00.

As I make alot of tombstones, I invested in a Hot Wire Foam Cutter from Woodland Scenics (model number ST1435 $34.98). Yes, they also have nichrome replacement wire (ST1436 $1.98). It's electric, so no more expensive D batteries and it has a wider cutting wire.



With a 12" long 1/4" drill bit, drill two holes up from the bottom. This is where you will insert the metal posts that hold them in the ground. I do this first, as there's nothing more disappointing than spending alot of time creating a really nice looking stone--only to accidentally drill through the front of it.

You can create your epitaphs on your computer--I use fonts like Olde English , Caslon Antique, Caslon Antique Italic , or Abaddon . Simply enlarge the epitaph, print it out and trace the lettering or design on your tombstone. You can try carbon paper if you want--personally it's never worked well enough to seem worthwhile to me. I just use a ballpoint pen and press hard. It leaves enough of an imprint to work from. Afterwards I go over the imprint with a pen. I have heard of some who tape the epitaph onto the stone and actually burn through the paper, but I have never had much success with that. When I tried it, the paper smouldered a little bit after lifting the burning tool which melted the foam more than I wanted and ruined smaller lettering. Myself, I consider the time tracing the design onto the stone to be worth it.

Carefully use a children's temperature woodburning tool to "engrave" it. I use the smallest tip possible, a "pen tip", as the foam melts very quickly. For raised lettering, recess the background using a flat tip or a pen tip, if you prefer the look. If you need a precise corner or you are trying to engrave very small lettering, go over the lettering first with an Xacto knife. The cut slows the heat from travelling further.
Another trick is to let the woodburner cool a bit when you attempt smaller letters and designs. A great way to control the heat of your burning tool is to use a lamp dimmer. I use a swag lamp dimmer I purchased at Lowes for about $10.00. You can lower the temperature of your burner and do much smaller lettering.

Please do this in a ventilated area! While I have been assured that this foam is not poisonous, that does not mean it isn't toxic. For all I know, I was alot smarter before I started doing this. Could be the explanation as to why I can never remember names to faces...

I recently had a chance to use a Dremel router, which makes a beautifully flat recessed area! One warning--it also makes alot of foam dust. You will want to wear eye protection, old clothes, even something over your hair. You may also want to keep a vacuum handy.



______________________________________________________________

Sanding And Warping

Worn edges can be made by carving the edges down with an Xacto knife or by using sandpaper. I use a foam sanding block I picked up from Walmart for about a dollar. Nicks and chips from the foam make the stone look all the older so I generally leave them in and paint appropriately.

If you like the look (I do), run a lighter, candle or butane VERY quickly over the whole tombstone to "warp" it. Try to run the flame over the tombstone at a steep angle, instead of directly at it. You're not trying to melt the foam as much as you are gently warping the surface.

I purchased a butane torch from Walmart. It stands on its own and has an electronic ignition. It's also good for lighting incense and charcoal tablets.

Here's a new trick I have been using for about a year. Before you warp your stone as shown above, try wetting it down with a garden hose first, then run your lighter or butane over it quickly. Wet areas warp more slowly than dry areas. The effect varies depending on several factors.

SANDING, ROUTING, MELTING: Sanding or routing foam opens the foam cells, creating tiny open "cups" that fill with water. Therefore it takes longer to warp that area. If you have used a woodburning tool or already heat warped an area, the cells have closed (think cauterized). Less water, quicker warping.

ANGLE: If the foam is lying flat, the water beads up and creates more spotting. Angled or standing, it will create a more streaked effect.

TIME: The amount of time between wetting and warping will create different effects. Try waiting 60-90 seconds after wetting the foam. Try warping immediately after wetting.

You'll have to experiment. Below are a few examples of the warping.

This is also a great excuse to play with your garden hose on a hot summer day. Play with your garden hoses, my friends. Life's too short to be so mature.



______________________________________________________________

Painting

All the tombstones are first hand painted (I now use a Wagner paint sprayer) with a latex paint, I use black or grey but if you have leftover house paint, use it! It's a great way to use up leftover paint. If you need to purchase it, check the "mistake" bin at the paint counter first. Seems like there's always a grey someone didn't like. NOTE: Aerosol paint melts the bare foam. Always base paint the tombstone first. Make SURE it's totally covered, even a pinhole will let aerosol paint in and your foam will disintegrate. From experience I can tell you this usually occurs in the worst spot--the epitaph. I've lost entire phrases. I usually go over all engraving carefully and hand paint any bare spots.

A quick side tip: Hammer a nail into the drip trough (Rim) of your paint can. Excess paint will drain back into the can and the lid won't stick so badly.

The "granite" tombstones are sprayed with a specialty spraypaint called "Granite Stone". This spray paint comes out in different subtly coloured "specks". It comes in different colours, mostly greys, beige, brown, some blue or green

The engraved letters are painted in with a watered down black or grey acrylic paint, just enough to highlight them and look like natural dirt inside the lettering. In my most recent stones, I did not do this. Some of the smaller lettered epitaphs did not show up as well as I would have liked. An eyedropper and a small brush is a help. Lately, I've been using a bottle and tip designed for fabric paints. You can pick up one of these (they have sets with various sized bottles and tips) at most craft stores. I found mine at Michael's.
The whole thing is then varnished or polyurethaned.

The "plain" tombstones are just base coated, then "aged" with spray paint, the letters filled in, varnished or polyurethaned.

The "marble" tombstones are, again, base painted with latex paint. After dry, they are sprayed with another effect spray called "Marbling Spray" or "Webbing Spray", which sprays out rather like "Silly String". You can find this at craft stores like Michael's. Varnish or polyurethane. (I have two black shiny ones which are painted with black gloss paint, then "marbled" with silver webbing spray. They look fabulous.)

After everything is done, I age my stones with a light misting of a dark spraypaint. Stand a few steps away and let the paint drift over the stones lightly and build up as you wish. On green granite tombstones, I like to mist with a metallic copper spraypaint also.

Bob Poniatowski sent me some pictures of a neat trick he uses to create granite flecks using regular spraypaint, instead of an expensive granite spray:

By taking the "Spray Plug" out of the spray paint nozzle, you will get a "splattered" effect

(See Pictures Below)



(Below Is the finished effect using regular spraypaint)



New Painting Technique!!!

Here is a nifty tip Jawbone posted to the list. This, combined with the wetwarping technique and Bob Ponotowski's spray paint method, has been a great new tip I'm enthralled with. The stones turn out a bit darker, creepier and best of all ALOT cheaper--no more granite spray!

So simple, it's embarrassing.

Carve your basic tombstone and base paint it. Let dry thoroughly. Put up your tombstone. Wet the tombstone completely with your garden hose. Spraypaint a section of the tombstone with black or dark grey spray paint. Hose it off immediately.

Doesn't have to be a hard spray, just rain on it and let the paint run down in rivulets. Doing it this summer, I found that I could spraypaint 1/3 to 1/2 the stone before spraying it with the hose. Experiment, you'll see what I mean. It's only scary the first time.



______________________________________________________________

Setup

I use 1/4" metal rods or dowels, pounded into the ground, to hold the tombstones up. Please remember to pound these into the ground FIRST,and slide the tombstone OVER them. One year my husband became so engrossed in the look of the graveyard that he inserted the metal rods and attempted to hammer the tombstone itself into the ground. Needless to say, the rods tore through the foam and shot out the top.

Please keep in mind that these are all just suggestions. Some I learned in theatre tech years and years ago, there may be new and better ways to do things. Some I made up as I went along, they are just things that worked for me. Please feel free to adapt.

______________________________________________________________

.
Also check out Hedstorm Productions at http://hedstorm.net/

______________________________________________________________



Click Here To Return To Table Of Contents
 

Bookmark and Share